How To Make Cabinet Doors With a Router For Beginner

Struggling to make a cabinet door? Then take a look at this article and learn how to make cabinet doors with a router on your own.


The appearance of your furniture is a very influential factor when it comes to the house beauty. That is why something as simple as a shoddy looking cabinet door can considerably lower the interior aesthetic value. Even if you are a woodworking enthusiast, making a cabinet door is not exactly easy and free of error.

There is a verity of tool you can use to create dedicate and effective cabinet doors and a router is one of them. It’s is fast, precise and generally safe to use no matter what kind of project you intend to use it for. Knowing how to make cabinet doors with a router could be beneficial if you want to finish a product fast and efficient.

The necessary material and gear for the job

Well, you are surely going to need a functional router and a couple pieces of quality woods before everything else. A tape measure and a marker will be needed as well to obtain a door with desired thickness and size. If the door rails stiles end up with slightly different dimensions, you may as well throw them away.



Since you about to deal with a lot of wood splinter and debris, proper protection is essential. For the entire length of the wood routing, you must keep a pair goggles, gloves and facemask on at all time. Your safety is the number one priority so don’t risk anything and ensure that you are equipped with protective gears.

If possible, you should do this in an airtight space to prevent the spreading of wood dust. It would be troublesome to let a wind sweep over the router, stir up everything and block your vision. Should that happen in a critical moment, your entire work will be ruined in a blink of an eye.

The routing procedure

  • Step 1: Determine the type and specification of the cabinet door

There are two types of cabinet door you can build which is the slab style and the flat panel style. The door height, width and thickness must all depend on the dimension of the cabinet carcass. This is vital to decide the correct sizes of the cabinet door and the ease of opening.

Technically, slab cabinet door is much simpler to construct, robust and should perform adequately for most the time. It did look rather plain though you can apply a shiny finish to give it a better look. In the other hand, flat panel cabinet door takes more time to make and assemble but look very nice in the end.

  • Step 2: Mark the board and start routing

For a slab cabinet door, you only need to have several wood pieces of the same size for the door body. In the case that you prefer the flat panel door, there will be a lot of routing needed. Besides the main body, you need to prepare sets of rails and stiles that make up the edges of the door.

If you choose flat panel door, the rails and stiles must have a uniform thickness so they can align later on. It’s not hurt to play it safe and create additional pieces as spares in case you mess up somewhere along the process. A router workpiece can come in really handy here if you want to be absolutely sure about the pieces profiles.

Mark the board and start routing

  • Step 3: Prepare arrangements on the door components to assemble them

To form a slab cabinet door, create tongues and grooves across the wood pieces from before then join them together. With luck, everything should match and you now have a complete size cabinet door body ready for installation. When the connections seem to be ideal, apply an appropriate amount of glue onto the joints and stick the pieces together.

Rails, stiles and the body of a flat panel cabinet door need to be handled with great care. Tongues and grooves on the components must match perfectly with each other to achieve acceptable structural integrity. Glue everything together if you feel that the tightness between the door parts is good enough.

The necessary material and gear for the job

  • Step 4: Sand, coat and finish

Some like their slab cabinet door to have squared corners, others want them to be rounded so do what you like. You could also use sandpaper or a sander to process the door appearance to give it a better look. Clean out the sawdust when you are done and coat the door in preserving agent to shield it from foreign elements.

The same can be done to the flat panel cabinet door but you need to be careful since the surface is not straightforward. If you make a mistake, everything may fall out again so consider using an adjustable clamp while you doing this. Keep the pressure to a sufficient level to get the desired result and not damage the door component connection.


  • Step 5: Install the hinge and knob

At this stage, both the slab cabinet door and the flat panel cabinet door are pretty much ready to use. Base on the opening radius and the cabinet carcass, you can decide on the type and number of hinges to use. After that, just screw in a knob and you are done, the construction of the cabinet door is finally complete.

In the case that you to want to have some sorts of security measures, a locking mechanism would be excellent. You can either install padlock hooks at the front or drill a hole into the door for a simple key lock. This should be enough to keep the content inside the cabinet safe and sound.



And that would be the end of the guide, pretty simple to understand, right? As long as you have a firm grasp on how to make cabinet doors, it can be done. Just take a look at the instruction above, follow it closely and everything will be fine.

Click Here to Leave a Comment Below 0 comments

Leave a Reply: